RESEARCH AND DEVELOPMENT
KAP FASTENERS has an R & D Centre
KAP spends approximately 2% of its turnover on R&D, innovation and New Product Development (NPD). Kap Fasteners R&D department develops an average of 50 products in a Month.
We specialise in Advance Product Quality Planning (APQP) & Production Part Approval Process (PPAP). Our products adhere to ISO 9001:2008. Our designs are also verified using various techniques such as FMEA, GD &T, QFD, and international standards like JIS.
We have a dedicated testing laboratory. We use software like Pro E, AutoCAD, and NX Unigraphics to create defect-free designs with exact specifications. Our products undergo comprehensive product validation and endurance limit tests. We monitor our products and provide maintenance at the customer’s end when necessary.
We have the capability of making prototype samples for our customer so that they can check the fit and finish and then finalise the design.
We have a full- fledged testing facility to check the product performance, durability, & reliability.
Meeting every customer requirement is our philosophy. We pride ourselves on meeting delivery time, producing products with defect-free design, and developing a maximum number of products.
All the above activities are supported by a team of skilled & experienced design engineers. They have immense experience in their fields of operations and strive to meet customer expectations.
OPERATION EXCELLENCE KAP
Manufactures products to provide the following solutions to our customers:
- Manufacturing of parts as per customer need
- Low lead time in terms of design changes & implementation on shop floor
- Fast response to customers in case of any issue pertaining to delivery or quality
We meet requirements as agreed with the customer in terms of quality and delivery. Our achievements include zero line loss in the last 10 years due to supply of good quality material and timely deliveries. Our biggest contributing factor is meeting product requirements with zero defects. We achieve this by concentrating on operational efficiencies and manufacturing costs in terms of output.
INDUSTRIES COVERED BY KAP FASTENERS
Agriculture
Automobiles
Electric & Electronics
Telecom Equipment
Earth Moving Equipment
QUALITY ASSURANCE
We at KAP place resolute focus on providing products of excellent quality and complete customer satisfaction. Quality is integrated into all our processes, i.e., design, development, manufacture, and testing.
We follow a proactive approach to quality concerns by responding immediately to customer complaints, and ensuring timely closure of the same. We accomplish this by utilising various QC tools and root cause analysis.
Some of our quality initiatives include:
- Extensive use of practical teaching methods & horizontal learning deployment
- Process variation reduction
- Continuous improvement using Six Sigma & lean methodology
- Robust manufacturing system using POKA YOKE
We are a ISO 9001:2008 certified Company. A high level of vertical integration and quality systems ensure total control on supply of quality products to our customers. We continually meet the stringent quality requirements of our global customers.
Our standard room comprises sophisticated inspection and testing facilities for assuring product quality, durability, and reliability.
Our efforts to produce zero defect products, while maintaining excellent quality practices highlight our complete commitment to quality & customer satisfaction.
